13 February 2012 00:00 [Source: ICB]
The US shale gas boom and resulting low price of natural gas is spurring a wave of new crackers and expansions in the country. Ultimately, the US ethylene market could see a 29% increase in capacity by 2017 (see our analysis on page 10).
Three local producers - Dow Chemical, Shell and Chevron Phillips - are proceeding with world-scale crackers, set to start up in 2016-2017. South Africa-based Sasol, which already has a mid-size cracker in Lake Charles, Louisiana, is considering the construction of a 1.0-1.5m tonne/year cracker at the same site, aiming to complete the study by the second half of 2013.
Plus, many others are expanding or considering new world-scale crackers. Yet more are also moving to convert their plants to crack lighter feeds.
Ultimately, a 29% boost in US ethylene capacity by 2017 will cause a profound disruption in the market.
Many things have to go right for this capacity to be absorbed. Many are counting on naphtha-based crackers in Europe and Asia shutting down. Yet Europe integrated polyethylene (PE) margins have equaled or exceeded those of US producers in every year from 2008-2011. So far in 2012, US producers have taken the lead as ethane prices plunge. But don't count on a wave of Europe cracker closures just yet.
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