07 December 2012 10:32 [Source: ICB]
A deluge of new supply coming onstream next year will put pressure on regional producers and reduce import opportunities
Some northeast Asian producers are focusing on higher-quality IPA for use in cleaning electronics components such as circuit boards
Five projects with a combined nameplate capacity of 340,000 tonnes/year are scheduled for completion between the fourth quarter of 2012 and 2013, a survey by ICIS pricing and Chemease, a service of ICIS in China, shows (see IPA projects table below).
More than 65% of the planned supply will come from plants in China, which is the largest market in Asia. If all the new plants start up as scheduled, regional producers are likely to face another tough year, market sources said.
WEAK MARGINS IN 2012
A number of Asian IPA producers have been struggling with low margins in 2012 as demand for imports in the leading China market has slowed amid rising domestic capacity and weak downstream operating conditions.
Shipments into China totalled around 61,000 tonnes in the first nine months of 2012, down by 10.23% compared with the same period in 2011, according to China customs data. In 2011, imports had similarly contracted by 15.25% from the previous year to 100,000 tonnes, official statistics showed.
The drop in imports in recent years has been accompanied by a corresponding rise in domestic IPA production. Exporters to China faced competition from new Chinese entrants. They include Yancheng Super Chemical that started operating a 50,000 tonne/year plant in Jiangsu province in October 2011, and Jiande Xinhua Chemical, which commenced production at its 100,000 tonne/year IPA/isopropylamine swing plant in 2010.
More recently, in October 2012 another Chinese producer Dezhou Detian Chemical expanded its capacity by bringing on-stream a 50,000 tonne/year acetone-based unit in Shandong province, while mothballing its older 10,000 tonne/year unit.
Next year, Yancheng Super Chemical and Taiwan's Chang Chun Plastics will add a total of 180,000 tonnes to China's annual IPA production capability, which is at an estimated 340,000 tonnes/year currently.
With domestic IPA consumption tipped by some market participants to grow by just 2-3% in 2013, China is likely to continue to cut imports further while increasing exports. Several Chinese distributors and traders who have downsized their import business in 2012 said they plan to source for product exclusively from domestic producers next year.
"There will be too much supply in China. We will not be able to make much money from imports. If we are not careful, we may even end up making losses. "We are better off buying domestic product or putting our funds in other more profitable petrochemical products,'' a trader said.
The rising supply is likely to push Chinese producers to look beyond the domestic market for their IPA sales. One supplier has already started to seek long-term customers in southeast Asia ahead of a planned plant expansion in 2013.
But the Chinese sellers are likely to encounter strong competition from other northeast Asian producers, some of whom will also have to find new outlets for their new supplies next year in an increasingly crowded market.
Around 110,000 tonnes/year of new IPA capacity will come on-stream in South Korea and Japan by the second quarter of 2013.
South Korea's LG Chem started up its 50,000 tonne/year acetone-based IPA line this November and the plant in Yeosu is expected to reach full capacity by January 2013.
Japanese producer Mitsui Chemicals is due to complete its expansion by April next year. It is building a 60,000 tonne/year acetone-based facility to replace a 28,000 tonne/year unit that uses propylene, which is usually a higher-cost feedstock in Asia.
In view of falling Chinese import demand and rising regional capacity, several northeast Asian producers said they plan to grow their existing markets in southeast Asia, as well as develop new customer base in India, the Middle East and the US.
Some are focusing on producing higher-quality IPA that can be used to clean electronics components such as printed circuit boards.
The more sanguine market participants said the supply glut may not be as bad as some have expected. "Some of the new facilities may not be able to obtain sufficient competitively priced acetone to operate their units fully,'' a trader said.
In addition, the rise in Asian supply is likely to be offset by a decline in arbitrage cargoes, market sources said.
Some US producers may exit or reduce their business in Asia where margins are likely to be weak because of ample supply, they said.
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