The main market for bisphenol-A (BPA) is in the production of polycarbonate (PC) with the second largest outlet being epoxy resins. BPA consumption has been driven primarily by increasingly strong demand for polycarbonate resins. The other driver behind BPA demand is the strong growth in Asia, particularly China.
Global BPA consumption has increased at average rate of almost 10%/year from 2003 to 2006, driven by polycarbonate demand and improved epoxy resin markets. However, growth has slowed considerably with European markets flat and the strongest demand in Asia.
Bisphenol A is produced by the condensation of phenol and acetone in the presence of an acid catalyst or cation exchange resin and usually a promoter such as methyl mercaptan. Two grades of BPA are produced for epoxy resin manufacture and for polycarbonate production.
Bisphenol A occurs as white crystals or flakes with a slightly phenolic odour. BPA dust, vapour and solutions can cause irritation to the skin, lungs and eyes.
Bisphenol A
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Bisphenol A
Uses and Outlook
The main market for bisphenol-A (BPA) is in the production of polycarbonate (PC) with the second largest outlet being epoxy resins. Other uses include flame retardants (mainly tetrabromobisphenol-A), unsaturated polyester resins and polyacrylate, polyetherimide and polysulphone resins.
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Bisphenol A
Process Technologies
Bisphenol A is produced by the condensation of phenol and acetone in the presence of an acid catalyst (hydrogen chloride) and usually a promoter such as methyl mercaptan. Cation exchange resins can replace the acid catalyst in newer plants.
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