Polyethylene - low density (LDPE) Production and Manufacturing Process

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High pressure LDPE production was first started in the 1950s and, while this technology has been overshadowed in recent years by its LLDPE rival, processors still appreciate LDPE's good optical and processing qualities.

 

Two basic processes are available for the production of low density polyethylene: stirred autoclave or tubular routes. The tubular reactor has been gaining preference over the autoclave route due to its higher ethylene conversion rates. The reaction is carried out using a free radical initiator consisting of one or two peroxides with or without oxygen. The processes can generally be used to make copolymers with polar comonomers, such as EVA polymer.

 

Recent developments have seen the scale of tubular plants rising sharply, to around 300,000 tonnes/year and above, giving lower production costs while ethylene conversion rates have also improved. Capital costs are claimed to be competitive while the higher utility costs for LDPE are offset by no need for comonomers. New operating techniques prevent polymer build-up on the inside wall of the reactor tubes, which decreases downtime and increases reactor efficiency.

 

However, the development of metallocene catalysts could further help the penetration of LLDPE into low density markets. The latest metallocenes are claimed to produce high pressure type resins with comparable processing qualities to LDPE.

 

Webinar - Understanding Polyethylene Margins

To understand the margin and cost curve analysis behind the Asian polyethylene market and the methodology of our data collection, click on the link to view and listen to the archived version of the presentation.

 

If you would like to request a sample copy of ICIS pricing's Asia Polyethylene Margins report, please click here.

Polyethylene low density Price Reports

ICIS pricing gives you access on a weekly or real time basis to the latest price movements and critical market commentary on the Polyethylene low density market. Click below to see a quarterly market overview.
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Polyethylene low density Uses and Outlook

Low density polyethylene (LDPE) is used mainly in film applications for both packaging and non-packaging uses. Other markets include extrusion coatings, sheathing in cables and injection moulding applications.
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John Richardson - Asian Chemical Connections Blog
John Richardson’s Asian Chemicals Connections Blog looks at Asian and global commodity chemicals and polymer pricing trends, supply and demand, macroeconomics, energy and environmental issues.

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