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Panasonic, Nike in bio-resins

I thought at first that bio-propanediol (PDO) is now being used on television parts (is it?).

But according to this press release from DuPont Tate & Lyle Bio Products, Panasonic Corporation Eco Solutions Company (part of Panasonic Group) is instead using resins made from DuPont Tate & Lyle's Susterra bio-PDO for its line of kitchen and bathroom systems.

The compounded plant-based and petroleum-based resins are being used to manufacture Panasonic's kitchen countertops in the "Living Station" product line and the bathroom ceilings in the "Cococino" product line, which are being marketed in the Asia Pacific region.

The biobased materials also are being used for the wash basins and toilets in the Panasonic product line.

"We are delighted to be the first in the industry with a biobased commercialized product offering. This achievement contributes to Panasonic's sustainability goals as outlined in Green Plan 2018. The year 2018 is the 100th anniversary of the Panasonic Company," commented Kazumasa Rokushima, director of the General Technology & Products Development Center, Housing Systems Business Group at the Panasonic Eco Solutions Company.
Meanwhile, Nike announced last week that it will soon start selling its most environment-friendly Nike GS football boot on August 15. The Nike GS boot is constructed using combined renewable-based and recycled materials.

The Nike GS  sole plate is said to be made of 50% Pebax® Renew (a plant derived material made with 97% castor beans made French specialty chemical company Arkema) and 50% renewable-based thermoplastic polyurethane (TPU).

The boot laces, lining and tongue are made from a minimum of 70% recycled materials. The toeboard and collar, feature at least 15% recycled materials.



It is not just consumer products companies who are jumping into the bioplastics arena but premium brand company Gucci also realized the benefits of bioplastic.

The company launched its "Sustainable Soles" edition of women's and men's shoes designed by Frida Giannini as part of Gucci's Prefall 2012 collection. The shoes are made of biodegradable plastics (the company did not indicate what kind of polymers), which it said was certitied by UNI EN 13432 and ISO 17088 in Europe.

Sustainable Soles will be available at selected Gucci stores worldwide and on gucci.com from the end of June  2012. These shoes make me drool that's for sure. I wish I could afford a Gucci though.

According to Gucci, the men's sneakers (seen above) includes bio-rubber soles and bio-based shoelaces. The Gucci logo used in the shoes are said to be made from recycled polyester label.
   

This summer, Gucci and its eyewear supplier Safilo, also launched a biodegradable sunglasses made from what they called "Liquid Wood" -- which turns out to be a material composed of wood fiber/lignin and natural wax. 

The companies also announced that their eyewear will now used 100% recyclable packaging. Customers (wish I could be one) are given informational leaflet and a pre-addressed envelope in order to send the case to a dedicated recycling center, which will make new products out of the materials.

Another Gucci eyewear line called Eyeweb is made with injection-molded bio-based sunglasses composed of castor oil-based polyamides. Arkema is the only company I know right now that is supplying castor-based polyamides for use in sunglass and eyewear frames. 
 


Gucci first launched its sustainable Eyeweb collection last year. According to Gucci's parent company, PPR Group, Gucci was able to replace 34 tonnes of plastic bags consumed last year with cornstarch-based plastic bags.  PPR's brands also include (among many others)  Yves Saint Laurent, Bottega Veneta, Alexander McQueen, Balenciaga, Stella McCartney, etc.

PPR's Sustainability targets by 2016 includes all collections to be PVC-free by 2016, and to phase out all hazardous chemicals in their brands and production by 2020.



Researchers at technology company Siemens have developed an alternative material to polystyrene-based acrylonitrile-butadiene-styrene (ABS) plastic made from renewable-based polymers and carbon dioxide.
 

The new material -- a result of a three-year project funded by the German Research Ministry and in collaboration with BASF, Munich Techical University and the University of Hamburg scientists -- is a mixture of polyhdroxybutyrate (PHB) bioplastic and carbon dioxide-based polypropylene carbonate (PPC) (containing 43% by weight CO2) supplied by BASF.

According to the press release, the new composite polymer has more than 70% renewable-based content. Bosch-Siemens-Hausgeräte (BSH) demonstrated its performance by using the material to make a vacuum cleaner cover under series-production conditions. In cooperation with BSH and BASF, the Siemens researchers now want to examine whether they can replace other types of plastic used by BSH with CO2-based composite materials.

I think this is the first time that the blog posted a story about an alternative to ABS polymer.  The blog previously reported developments in PPC such as those by Novomer and Cardia Bioplastics.

Novomer recently partnered with US starch company Penford to develop and commercialize packaging materials made from starch-PPC composites, while Cardia Bioplastics have also developed a blend of  PPC and starch plastics used for carrier bags under the trade name CO2S.

Korea-based firm SK Energy SK Innovation is also working on PPC under the trade name Green Pol. The company begun to produce PPC in a continuous process type pilot plant since late 2008 and according to the company's recent investor report, SK Energy SK Innovation is planning to commercialize their Green Pol plastic around 2013-2014.

Plant construction, commercial testing and market development for its Green Pol is already ongoing, according to SK Energy SK Innovation. It's PPC, by the way, is a copolymerization of propylene oxide (56% by weight) and carbon dioxide (44% by weight) using a proprietary highly active catalyst based on Co-Salen.

By the way, SK Energy's chemical business SK Chemicals is already commercializing bioplastics under the brand name EcoPlan (resins made from PLA) and EcoZen - a proprietary polymer made with combined glycol modified polyethylene terephthalate (dubbed PETG under the brand SkyGreen) and a biobased monomer (I tried to do some research on what the biobased monomer is but failed..maybe PLA?).

Correction 5/10/12: SK Innovation has emailed the blog about certain information as follows:

1. It is SK Innovation, not SK Energy, who are working on PPC business. -- There was a company re-organization and change in early 2011.

2. SK Chemical is another independent company who is working on Ecozen.It is not a chemical business unit under SK Innovation or SK Energy although all of them belong to SK Group.

I found this cute video of SK Chemicals' bio-copolyester EcoZen.


Green chem products list

It has been a looong time since I last posted any product introductions and this has been in my  draft box for far too long. I hope these product news are still useful to readers.

PLASTICS:


CHEMICAL ALTERNATIVES:



The blog is not that familiar with the plasticizer market although ICIS Chemical Business has been covering some part of this market in the form of phthalate plasticizers dioctyl phthalate (DOP), di-isosonyl phthalate (DINP) and feedstock phthalic anhydride.

However, the blog has constantly been receiving news on alternatives development to phthalates DOP and DINP, which are produced using phthalic anhydrides - obtained by oxidation of orthoxylene. These plasticizers have been scrutinized by regulatory bodies across the world.

Unfortunately, the blog has not been keeping up-to-date with the phthalate regulatory status (the last post was in July 2010 about Lanxess' expansion of its Mesamoll plasticizer). However. it seems that plasticizer suppliers have increasingly come up with alternatives.

Lanxess' Mesamoll is reportedly based on alkanesulfonic acid esters. In October 2011, Lanxess has also been expanding its phthalate-free plasticizer portolio with the acquisition of North Carolina-based UNITEX, and the company has also been working with BioAmber to develop bio-succinic acid-derived plasticizers, which was announced in October as well.

Like Lanxess, Eastman has also been expanding its non-phthalate plasticizer capacity worldwide (recent ones in Tennessee and Estonia) as well as acquiring plasticizer companies such as Sterling Chemicals and Scandiflex in Brazil. Speaking of Scandiflex.

Speaking of Scandiflex, my colleagues attended a conference in Brazil last month called EBDQUIM and an Eastman official noted during the event that the company is developing a Scandiflex plasticizers based on bio-butanol. If readers recall, Eastman bought bio-butanol developer TetraVitae Bioscience late last year.

Meanwhile last year, BASF has also been expanding its Hexamoll DINCH phthlate-fee plasticizers; Oxea launched last year its Oxsoft phthalate-free and non-VOC plasticizers; Dow introduced its Dow Ecolibrium plasticizers in late 2010 and started collaborating with Teknor Apex this year to jointly market the bio-based plasticizers in certain applications.

A more recent news on biobased plasticizer is Galata Chemicals collaborating with US PVC producer Georgia Gulf to develop a line of flexible bio-based PVC compounds containing Galata's newly launched Drapex® Alpha plasticizer made from epoxidized soybean oil. The bio-based vinyl compounds - which can be used for wire and cable, medical uses and a range of general-purpose customer needs in the area of environmental-oriented applications - can be custom blended at Georgia Gulf's Aberdeen, Gallman, Madison and Prairie facilities in Mississippi.

Also on the biobased plasticizer developments, US polymer materials producer PolyOne has been collaborating with agribusiness firm Archer Daniels Midland (ADM) since 2008 on this area and the companies have launched reFlex 100, the first in their bioplasticizer pipeline, at the recent NPE plastic show held in Orlando, Florida.

PolyOne said the bioplasticizer can be an alternative to conventional plasticizers such as BBP (benzyl butyl phthalate), DBP (dibutyl phthalate) and benzoates where most of them have also come under regulatory pressure. reFlex 100 is said to have a 94% biobased label awarded by the USDA Biopreferred program.

Applications for the biobased plasticizer include toys and other consumer goods that need to be non-phthalate, flooring, carpet backing, and other building and construction end uses.

PolyOne is also working with renewable chemicals developer Segetis since 2010 on bioplasticizers using Segetis' levulinic-ketal based platform under the trademark Javelin.

Meanwhile, Myriant is already offering its biosuccinic acid-based plasticizers under the tradename Myriflex and France-based Roquette has also been working on its Polysorb ID 37 plasticizer made from 100% biobased isosorbide diester.

With DuPont's acquisition of Danisco last year, the company has also been showcasing Danisco's Soft-N-Safe vegetable oil-based plasticizer at the NPE show this year.

According to Lanxess, the global market for phthalate-free plasticizers is currently estimated at EUR1.3bn ($1.7bn) with annual growth rate of 7%.


Roquette starts bioplastic plant

Here's a short post as I give myself a break from studying for Wednesday's exam. France-based Roquette announced last week that it started its 25,000 tonnes/year starch-based thermoplastics production facility at its Lestrem site.
 

The resins, which is being marketed under the trade name Gaialene, are produced by grafting polyolefins onto modified starches. According to Roquette's website, the resins has over 50% bio-based content; are designed for durable and semi-durable uses; but are not biodegradable - with mechanical properties similar to polyethylene and polypropylene.

Some of their beneficial properties include low density, low melting temperature, silken/leather-like texture, and natural antistatic properties. Gailene is said to be compatible with in-house recycling processes - alone or with polyolefins; reusable as new after recycling; and can be easily separated from conventional plastics in the production stream.

The resin is processable by extrusion blowing, injection or extrusion blow-molding.



The blog has not been posting green chemicals product launch for months due to time constraint. So I've compiled all that I received in this list...(in company alphabetical order).


  • Afton Chemical Announces Greenclean Detergent Technology in North America for Diesel Fuel.
  • Arkema Sustainability Additives Group Introduces New Impact Modifier
  • BWA New Synergistic Non-oxidizing Biocide
  • Dow Introduces EcoSmooth™ Silk at In-Cosmetics Asia
  • Dow Chemical Introduces PRIMAL™ ECONEXT™ Water-based Acrylic Binders
  • Eastman Launches First Personal Care Ingredient using GEM™ Technology
  • Honeywell Expands SOLARC® Line of Anti-reflective Coating Materials for Solar Panels
  • Honeywell's New Low-Global-Warming Refrigerant Approved by U.S. Environmental Protection Agency for...
  • Indena launches 'green' alternative to hyaluronic acid
  • INEOS Styrenics Announces Launch of New Sustainable Line of Polystyrene Grades in North America
  • JSR To Promote Eco-Friendly Highly Tough Polylactic Acid-Based Bioplastic: "BIOLLOY"*1
  • Momentive Introduces Specialty Product for Solar Industry Applications
  • Oxea Launches Oxsoft a Product Range of Phthalate-Free and Non-VOC Plasticizers
  • PPG Industries' TESLIN Biodegradable substrate makes it easier for users to be green
  • Rhodia's Rhodiasolv® Infinity Reduces Costs in Cleaning Formulations
  • Rhodia launches a certified halogen-free Polyamide range for the photovoltaic industry
  • Rhodia launches AUGEO, a renewable source solvent
  • StyroChem® Reengineers Expandable Polystyrene, Gives Foam a New End of Life
  • WACKER Presents Innovative Natural Fiber Composites for the Interiors


Procter & Gamble is now heavily marketing its sugarcane-based packaged Pantene Pro-V Nature Fusion hair care products starting in Western Europe this summer.

If readers recall, P&G announced in August last year its intent to use Braskem's sugarcane-based high-density polyethylene (HDPE) plastic for packaging on its Pantene Pro-V, Covergirl and Max Factor brands.

According to Braskem, P&G is a long-time customer of the company's traditional PE plastic products. P&G said the newly packaged hair care products will be marketed to the rest of the world over the next two years.

The company noted that sugarcane-derived plastic consumes over 70% less fossil fuel and has over 170% less greenhouse gas emissions per ton compared to petroleum-based plastic.


"The use of sugarcane-based plastic in our Nature Fusion packaging allows us to offer the same performance consumers expect from Pantene but in a more sustainable way," says Hanneke Faber, P&G's Vice President & Brand Franchise Leader for Global Pantene. "We're thrilled to be the first hair care brand to use this technology on its packaging but we also recognize sustainability is a journey and we're fully committed to it."
Maybe the retail expansion of the green PE-packaged Pantene products is one of the reasons why Braskem recently announced in New York City during the company's investor/media day that it is thinking about expanding its current 200,000 tonne/year sugar-based PE production in Triunfo, Brazil, by building another plant.

According to ICIS News (subscription only), Braskem is thinking of building a worldscale green PE plant with around 400,000 tonne/year capacity, which will be fully integrated into sugarcane ethanol production plant. The second plant could be completed by late 2014 to 2015, according to Braskem CEO Carlos Fadigas.


The bioplastic bottle battle continues as Coca-Cola announced on Monday that it has converted its Dasani PET (polyethylene terephthalate) water bottles and its Odwalla single-serving fruit juice HDPE (high density polyethylene) bottles to its recyclable PlantBottle packaging.

Like its flagship Coke soda Plantbottle packaging, the Dasani PET bottles are now made up to 30% plant-based materials (mostly coming from the ethylene glycol part of PET). The Odwalla HDPE bottle on the other hand will made from up 100% plant-based plastic since polyethylene nowadays can be made from 100% sugarcane-based ethanol (think of Braskem for example).

According to Coca-Cola, its PlantBottle packaging is estimated to have eliminated the equivalent of 30,000 metric tons of carbon dioxide, or three million gallons of gasoline used to produce PET plastic bottles. Like PepsiCo, Coca-Cola's ultimate long-term goal is to turn waste into a resource for a 100% renewable-based bottle that is fully recyclable.


"Several approaches to a PET package made entirely from plants have been successfully demonstrated in laboratory testing. We're working to advance this breakthrough science to ensure it is commercially viable," said Scott Vitters, General Manager, PlantBottle Packaging Platform, The Coca-Cola Company. "PlantBottle packaging means only good things for everybody. We welcome others in the industry joining us in advancing the science behind packaging made from plants."



Solazyme's algae now in skin care

Exciting news from Solazyme this morning as the company announced its microalgae-based skin care line Algenist will now be available in Sephora stores and on television shopping channel QVC (my favorite shopping channel actually).

Solazyme said its Algenist anti-aging skincare products include its patented alguronic acid, a polysaccharide extracted from microalgae. In the company's website, Alguronic acid is said to prevent DNA damage and stimulates collagen and elastin production. It can be delivered either directly in personal care formulations or in Filling Spheres prepared in anhydrous solution.


It has been awhile since I last wrote articles about the cosmetic and personal care market and so I am not sure if there are other new microalgae ingredients out there with the same type of applications and benefits. I do wonder what type of applications Solazyme is working with Unilever.

The company's Health Sciences business is currently developing a class of ingredient products also based on microalgae that can serve as a delivery vehicle in personal care formulations for a variety of oil-based micronutrients (I'm quoting their website on this). Initial product targets include shampoo and conditioner formulations and skin moisturizer.

Back to the Algenist news, the line will have four initial product offerings that will include concentrated serum, two moisturizers (one with SPF 20), and eye renewal balm.

By the way, Solazyme will be presenting in ICIS' 1st World Surfactants conference to be held in May 12-13 in New Jersey. I am very excited about this conference as it has been a long time since I last attended a surfactants presentation packed with market information on commodity chemicals such as LAB, EO, alcohols, oleochemicals; trends on cosmetics and personal care affecting the surfactants industry; M&A within the surfactants market; and new renewable-based chemistries in the industry (Elevance Renewable Sciences will also present in this category).


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