US Westlake to expand ethylene capacity by 250m lb/year

Al Greenwood

23-Oct-2014

US Westlake to expand ethylene capacity by 250m lb/year HOUSTON (ICIS)–Westlake Chemical plans to add 250m lb/year (113,000 tonnes/year) of ethylene capacity at its site in Lake Charles, Louisiana, the US-based plastics producer said on Thursday.

The project will cost more than $330m, and it should be completed by early 2016, Westlake said.

This latest project follows an earlier expansion at Lake Charles. In 2011, Westlake announced a 109,000 tonne/year expansion at the site.

Recently, Westlake completed an expansion at its cracker in Calvert City, Kentucky.

It added 180m lb/year at the plant, bringing its capacity to almost 286,000 tonnes/year.

Westlake is among several companies that are expanding ethylene capacity in the US, taking advantage of low-cost ethane made possible by the advent of shale gas.

Westlake has relied on expanding existing crackers. Others are building new plants, with Chevron Phillips Chemical, ExxonMobil, Dow Chemical,  Mexichem/OxyChem joint venture and Formosa Plastics already breaking ground.

The following lists the new crackers being developed.

Company C2 capacity Location Start-up
Chevron Phillips Chemical 1.5m tonnes Cedar Bayou, Texas mid-late 2017
ExxonMobil Chemical 1.5m tonnes Baytown, Texas 2017
Dow Chemical 1.5m tonnes Freeport, Texas 2017
Occidental Chemical/Mexichem 544,000 tonnes Ingleside, Texas 2017
Formosa Plastics 1.75m short tons Point Comfort, Texas Q1 2017
Sasol 1.5m tonnes Lake Charles, Louisiana 2017
Axiall/Lotte World-scale Louisiana 2018
Shell 1.5m tonnes Monaca, Pennsylvania 2018
Formosa Plastics 1.2m tonnes Louisiana NA
Odebrecht World-scale Wood County, West Virginia NA
Shin-Etsu 500,000 tonnes/year Louisiana NA
Williams/partner 1.5m tonnes Geismar, Louisiana NA 
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