CHEMICAL PROFILE: Phthalic anhydride

26 February 2007 00:00  [Source: ICB]

Uses

Phthalic anhydride (PA) is primarily used in the manufacture of phthalate esters, mainly dioctyl phthalate (DOP), used as plasticisers in
 
polvyinyl chloride (PVC). The second-largest outlet for PA is in unsaturated polyester resins (UPR). A slowly declining use is in alkyd resins, which are used in solvent-borne protective coatings.

Supply/demand

Producers report a good year in 2006, with steady demand in a tight market. Planned and unplanned shutdowns kept supply restricted throughout the year, helping to drive up prices and improve margins for suppliers. Demand has remained healthy in early 2007, and availability, although still snug, has improved. However, more planned outages from April/May could tighten the market again. There has been a lack of imports from Asia and South America, mainly due to higher prices. Some exports are reported to North Africa.

BASF closed its plant at Feluy, Belgium, in 2005. In May 2006, Krasitel restarted its plant after a year's outage. Kemiplas' Hungarian plant was due back up last month, following a nine-month outage after a catalyst change. Lonza has put its polymer intermediates business into new entity, Polynt.

Pricing

In Europe, contracts are either settled on a formula relating to orthoxylene (OX) feedstock, or are freely negotiated. February contracts rose by €20/tonne to €1,100-1,180/tonne FD NWE for liquid and flake, following the OX increase. Spot prices held steady, with business between €1,230-1,280/tonne. Prices in Asia and the US have also increased this month. Southeast Asian cargoes sold at $40/tonne higher mid-month at $1,220-1,240/tonne CFR, and US contracts rose by 4 cents/lb to 59.50-64.50 cents/lb.

Technology

The dominant route via OX has largely superseded naphthalene-based technology, which accounts for about 16% of production. OX is catalytically oxidised in a fixed-bed reactor and the reactor effluent containing PA vapours is cooled and sublimated in condensers. The crude PA is purified in a vacuum distillation system and the product is either stored in a molten state or bagged as flakes.

There has been little change in process technology, although research continues to focus on catalyst improvements. One development has been the lowering of air to OX weight ratio, which is now 9.5:1, and allows lower capital costs and energy savings.

Health and safety

PA is a white, crystalline solid or clear, molten liquid. It is combustible and dust may form explosive mixtures with air. PA reacts with moisture to form phthalic acid, which corrodes metals. It irritates the eyes, nose and skin, and is harmful if swallowed or inhaled.

OUTLOOK

Demand growth in Europe is put at 2-3%/year. This will be mainly driven by rising consumption in central and east European markets, notably from the construction sector. Demand in northwest Europe will remain low but stable. The shift continues away from DOP and into alternatives such as diisononyl phthalate (DINP) and other C10 plasticisers.

Spending is focused on the growing markets of Asia, mainly China. A 40,000 tonnes/year plant will start up in Iran at the end of 2007

European phthalic anhydride CAPACITY '000 tonnes/year

Company Location Capacity
Angarsk ­Petrochemical Angarsk, Russia 15
Arkema Chauny, France 90
Atmosa Petrochemie Schwechat, Austria 50
Avdeevka By-product Coke Plant Avdeevka, Ukraine 25
BASF Ludwigshafen, Germany 110
CEPSA Algeciras, Spain 30
Destilacija Teslic Teslic, Boznia-Herzegovina 16
Deza Valasske ­Mezirici, Slovakia 35
ExxonMobil Botlek, ­Netherlands 75
JSC Ural Chemical Nizhniy Tagil, Russia 7
Kemiplas Fuzfogyartelep, Hungary 20
Koper, Slovenia 32
Krasitel Rubezhansk, Ukraine 25
Lakokraska Lida, Belarus 26
Lanxess Krefeld, ­Germany 85
Oltchim Rimnicu Vilcea, Romania 20
Orgachim Ruse, Bulgaria 20
Perstorp Oxo Nol, Sweden 35
Petrobrazi Brazi, Romania 35
Polymer Pack Omsk, Russia 40
Polynt San Giovanni Valdarno, Italy 30
­Scanzorosciate, Italy 80
ProvironFtal Ostend, Belgium 100
Salavatnefteorgsintez Salavat, Russia 15
Slovnaft Bratislava, ­Slovakia 40
Uralkhimprom Perm, Russia 75
VFT Belgium Zelzate, Belgium 20
West-Siberian Steel Novokuznetsk, Russia 10
ZA Kedzierzyn Kedzierzyn, Poland 24
Source: ICIS


Profile last published 13 October 2003





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